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The mkiv Supra Owners Club

material to duct intercooler


mikeyb10supra
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What have people used to do this?? im thinking I might get mine done this weekend as ive uncovered two massive leaks in 2 intercooler couplings so ordered some mikalor clamps and going to fit them all over the weekend along with the bigger couplings!! I thought while the bumper was off I may as well sort out the ducting whille I am there

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Expanding foam, aluminium sheet, rubber sheet, fibreglass and various nuts, bolts, pop rivets etc etc.......a wise modification and one that I definitely could feel a difference with on either a hot or a cold day.

 

It'll probably take you a while and you'll probably have the bumper on and off several times to get things perfect but it will be worth it. The top and bottom are easy, it is the sides that ae more tricky. I spent time sealing mine to the bumper aperature and then also to the radiator behind it as well.

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Start off with cardboard to create the various sections of the ducting. When you are happy with the fit transfer to aluminium sheet - nice and easy to manipulate to shape and cut.

 

I would also get some black foam (similar to the stiff Toyota use for the gap between the rad and the front slam panel) Use that for any areas that sheet metal isn't practical.

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